Tag: buffalo milk

  • Fülöp Szabolcs – buffalo farmer and cheese-maker

    Milking a buffalo while the neck of the calf is touching the throat of the buffalo

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    We had to go early in the morning to be able to meet Mr Fülöp in the village of Székelydálya (H)/Daia (RO) at 7 in the morning. We were waiting for him when he arrived in his car, blinked the headlights and turned back to where he came from. Driving more or less offroad, we arrived at a shed where some buffaloes were waiting patiently outside a wooden shed, while others were being milked.

    He was given some buffaloes by people who gave up raising them. Some of them had been roaming freely and never been milked. Before milking them, they tied the hind leg to a pole and the tail to the hind leg and let their calves stay with them to calm them down. Moreover, they were given an injection of a muscle relaxant to loosen their muscles.

    Tying the left hind leg to a beam to prevent the buffalo from kicking while being milked. In addition, the udder is rinsed with water

    Before milking, they were rinsing the udders with water, next the buffaloes were milked by hand. When they had finished milking, they carried the bucket to a container with a filter and poured the milk through the filter.

    Buffaloes waiting to be milked

    Each buffalo had to be followed to the milking space, even those that had been milked before.

    The calves were waiting inside a pen, but they joined their mothers when they were milked

    The calves resided in a separate pen and they were led one by one to their mothers when being milked. Since each buffalo looked quite different from everyone else, Mr Fülöp and a worker knew which calf belonged to which buffalo.

    The milking place consisted of a shed, it was located above the village and it was surrounded by rolling meadows and a few trees.

    In addition to Mr Fülöp, the worker and two adolescents were milking the buffaloes, each of them sitting on wooden chairs. An audio recording of the milking and a dissatisfied buffalo can be heard here.

    Milking a buffalo by hand

    It seemed like the men always used force to get the buffaloes to stand where they needed in order to be milked, while the youths obtained the same without. It may have been because the young ones got the buffaloes, which had been milked before and were used to being milked, while the men were milking the buffaloes which hadn’t been milked before and were semi-wild.

    There was an electrical fence surrounding the buffaloes and small groups of horses and some buffaloes, which may have been too young to produce milk, were grazing outside the fence.

    A calf who kept suckling even when its mother was lying on the ground

    A suckling calf kept suckling even when its mother lay down on the ground.

    Some of the buffaloes were ruminating, moving their lower jaw sideways continuously.

    All the buffaloes have been milked and they are let go where they want

    When all the buffaloes had been milked, they were let out with their calves and they could go wherever they wanted, but they seemed to prefer to stay in the area.

    Next, we followed Mr Fülöp back to the village where the worker got off at his place and the youths, actually his eldest children, presumably went home for breakfast. Next, he went to an abandoned building where his family had a small dairy. There, he emptied the fresh milk in a copper container and turned on a natural gas heater in order to heat the milk to about 40°C.

    Having made the necessary preparations, he could present himself. He started studying theology in 1997 and he did youth work for the bishop. He had been a Presbyterian priest for 13 years. His wife is Hungarian and they have 5 kids, two of whom were milking the buffaloes. The three eldest were home-schooled, while the fourth child went to school and the fifth one was a baby. It’s a small community, but it can’t support a priest and his family. Anyway, it’s a good place for their children to grow up. 80-90% are Hungarian-speaking and there is an 800 year old church in the village. He has chosen this lifestyle because he likes it.

    It was love at first sight, not necessarily requited, when he saw buffaloes for the first time and he started raising them 12 years ago. A friend from Hungary wanted to milk them and a local man had 50 buffaloes for sale. He worked as an interpreter for his friend and he was given some buffaloes at the sale. Later, he bought 10 buffaloes, which had been milked and he was given some buffaloes by people, who didn’t want them any more. They hadn’t been milked before, they had calves and he was paying the former owner 1kg of cheese per day.

    Hay is best for the buffaloes to make good milk and 500 cylinders of hay are ready for the winter. The buffaloes are hardy animals and they can stay outside all year, but he will let them stay in a former communist building this winter.

    Separating milk into sour cream and skimmed milk

    Regarding cheese-making, he first took out some litres of milk and put it in a container above a separator and separated the milk into sour cream and skimmed milk. Finally, he poured the skimmed milk back into the copper container.

    He told my guide that it was a cheese-making course in 2007 nearby and his wife attended the course and he learnt cheese-making from her. He also said that his wife was better at cheese-making than him, but she was attending to their baby.

    There is a Hungarian association for cheese-making and its members are making trips abroad to cheese producers. Once they went to Italy in order to learn how to make their own bacteria culture. In addition, a Hungarian cheese-maker lives near his wife’s birthplace and they can ask him for advice, likewise a Swiss cheese-maker.

    When the milk was heating up, he went out and brought back buffalo yogurt for use as a bacteria culture, mixed it with soured milk in a tub, stirred it and poured it back in the copper container. As described here, adding soured milk to the fresh milk leads to two beneficial characteristics:
    · preventing growth of unwanted bacteria.
    · contribute to maturing the cheese and developing taste.

    Adding yogurt obtained from the same buffaloes as the fresh milk was necessary in order to make the milk start curdling.

    Adding renet to the warm milk to make it coagulate and make curd

    After some time, when the temperature of the milk was as wanted, he added rennet to the warm milk in order for it to curdle or coagulate such that it would form a gel after about 45 minutes. Next he was heating the milk, stirring it by hand, turning off the heat, stirring, reheating, stirring, turning off heat, manually controlling the temperature until he was satisfied.

    Diving the coagulated milk by means of a tool called a harp to separate curd and whey

    Then, he applied a metal tool, which is called a harp, to divide the gel into curds  and whey. Next, he put his arms in the cheese vat and started collecting the curds in one big mass.

    Separating curd from the whey by hand

    He collected it, put a cloth around it and lifted it up and put it in a perforated plastic container, compressed it manually and put a weight on it, making the whey flowing out of a hole into a plastic container.

    During the cheese-making, he told my guide that he wanted to replace the shed with a barn next year, the land has water sources for the animals, even in dry times, he wanted to buy milking machines next year and expand the dairy, no pasteurisation was necessary because the milk was turned into cheese within 2 hours, he felt at home in this village, there were always lots of work to do, he could sell more than 40 kg of cheese at a local market and some of the calves would be sold later.

    When we arrived at the dairy, there was one kettle full of soured milk and another one with sour cream. Now, he brought the last one to his workbench  and used a sieve to scoop up pieces of sour cream.

    Picking up pieces of sour cream

    Having already covered a plastic crate with a porous cloth, he left the pieces of sour cream in the crate. He repeated this procedure until the kettle was empty. In this way, he made cream cheese.

    Leaving pieces of sour cream in a crate

    Finally, he let us taste various cheeses with or without herbs and various stages of maturity. It was a delicious way of ending a pleasant and interesting visit.

    Some of the cheeses made by the owner of the farm

    For reference, I have been to farms with buffaloes and they have been described here  and here. The Romanian buffalo is described here and here.

  • Transylvanian buffalo company

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    The Transylvanian buffalo company was founded in 2005 acquiring properties abandoned by Germans in Romania who left the country in 1990 after the communist regime was toppled.

    Originally, Germans were invited to act as a buffer against invasions from the east in the 1200s by a Hungarian king. Forming seven towns, Siebenburgen, and many villages, the descendants of the first Germans, also called Saxons, stayed in Romania more or less ever since. However, the communists treated them badly and most of them couldn’t get out of Romania quickly enough, leaving their houses and maybe even their belongings behind.

    The Saxons were avid buffalo farmers reputedly having as many as 100,000 of them in 1990. However, due to their slow growth, less milk production, heavier bones and having less meat than a dairy cow, their numbers diminished quickly after the Saxons left. Since the local farmers mostly didn’t want to raise buffaloes, the Transylvanian buffalo company could easily buy them from local farmers.

    The grown-up buffaloes are taken out to pastures next the premises of the company. There, they can take mud baths covering themselves in mud which works as a sort of sunscreen for them.

    When we arrived, two groups of buffaloes were being milked at the same time by milking machines, while a large group of buffaloes were standing outside in an enclosure waiting to be milked.

    We also visited the calves which were kept inside in small enclosures, 2-3 calves sharing a “room”. Like all buffaloes, they were very curious, whereas dairy cows mainly ignore visitors.

    The company also have 7 bulls in order to make new generations of buffaloes. They have to be kept separate because they will start fighting if they meet. We were told that they wanted to let two male calves grow up together in order to accept each other later in life.

    We also visited a small dairy in Rupea apparently owned by a sister company called Transylvanian buffalo products. The English-speaking manager, probably a dairy engineer, lived in the same building as the dairy. Due to limited demand, they only worked 2-4 days a week. In fact, we were told to arrive in the afternoon, but when we arrived, the workers were already cleaning the machines having finished the day’s production. The manager told us that he couldn’t foresee when production would take place even the day before.

    The dairy produces mozzarella and feta cheese both of them containing much more fat than corresponding cheeses made from milk from dairy cows.

    Buffalo milk products have been well known in Romania and has been highly appreciated. They are perceived as healthy, natural and tasty.