Tag: flour mill

  • Sigdal milll

    Baking a bread by hand

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    Økologisk Buskerud recently arranged a visit to Økologisk spesialkorn in Sigdal in order to have a look at their flour mill. In fact, this was a very good way of complementing a visit to the same area almost 2 years before and documented here.

    Being in late April, the farmers hadn’t even started seeding their fields, but the flour mill and the adjacent flour shop was open. Unfortunately, the flour mill wasn’t operating, but this was as expected since it’s used in autumn when the grain harvest has finished.

    Obviously, bread has been a part of our diet for thousands of years and this article shows that people in the Middle East were making flour 14,000 years ago.

    In addition, research has shown that life was incredibly hard and that women could spend 5 hours grinding grain daily.

    From then to now, turning grain into flour has changed from a strenuous task to something done by machines driven by wind or water, but nowadays mostly by electricity and which very few people know anything about.

    The company, Økologisk spesialkorn, have their own flour mill and it’s the first company in Norway, which is approved for producing, storing and selling seeds of more or less rare types of grain like emmer, einkorn, spelt, Nordic rye called svedjerug, Dala wheat (a type of wheat which has been selected by farmers for generations), a Norwegian barley called Domen and naked barley (that is, barley without hull) called Pirona.

    Our guides were Anders Næss, organic farmer and former managing director of Økologisk spesialkorn, and the farmer Guttorm Tovsrud on whose land the field trial was done.

    The mill was originally built by local farmers in Sigdal as a cooperative and it received grain from local farmers for many years until it was closed down. However, Økologisk spesialkorn bought it, restored the building and bought a new flour mill some years ago.

    As we were told by Terje Nesje at Holli mill, there is no education for millers in Norway and Anders went to the Danish company Aurion, which is using Austrian stone flour mills, in order to learn about milling. In fact, there is an active association for millers and those who are interested in milling in Denmark.

    Having entered the mill, it was obviously a building which had been made for a specific purpose although it was quite difficult to understand what at a first sight. Everything was made of wood, stairs led upwards and downwards and some machines were standing in various places. First, Anders led us to the base of the building where the flour mill had been installed. A machine with a diameter of, say, one metre, and a height of, say, one and a half metre, was the flour mill, while just above it was a tube and an open box full of grain. When the flour mill is in operation, grain from a silo is fed through this tube into the mill.

    The millstones were inside the flour mill and they were not visible. As explained here: millstones come in pairs. The base or bedstone is stationary. Above the bedstone is the turning runner stone which actually does the grinding. The runner stone spins above the stationary bedstone creating the “scissoring” or grinding action of the stones. A runner stone is generally slightly concave, while the bedstone is slightly convex. This helps to channel the ground flour to the outer edges of the stones where it can be gathered up.

    An animation of how scissoring works and a glossary of mill terms are included. A typical millstone is shown below.

    By Stevegray at the English language Wikipedia, CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=728078

    Just like at Holli mill, the miller at this mill also has to use hearing and sense of smell in order to get the flour as wanted. It is possible for the miller to get samples of flour during milling such that it can be felt, touched and even tasted. Lastly, the miller can monitor the current consumption of the mill. Then, by using all 5 senses, the miller can vary the distance between the millstones by means of a handle on the mill. In this way, the miller can ensure that the temperature is less than 40°C avoiding excess heat during milling.

    At the base of the flour mill there was an electric motor and a tube through which the motor would force the flour upwards to the top of the mill. From there, it would fall down into a sieve with various openings such that the miller could vary the size of the particles and get a specific flour.

    Anders told us that their customers didn’t like their flour in the beginning, because it was beige due to bran, and not white as it should be. The following picture shows a wheat kernel, but other types of grain look similar.

    By Wheat-kernel_nutrition.svg: Jkwchuiderivative work: Jon C (talk) – Wheat-kernel_nutrition.svg, CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=12889006

    This flour mill is not heated, leading to fewer problems with animals and insects trying to eat or contaminate the flour, which is a real problem in warmer countries. The only room, which is heated, is the packing room where a certain amount of flour is let into paper bags, which are put into cardboard boxes, ready to be shipped to customers.

    Last but not least, this company doesn’t mix grain in any way such that there is full traceability from each farmer, field and time of harvest.

    Having finished our visit in the mill, we were invited to eat freshly made pizza. Økologisk spesialkorn has a mobile, wood-fired oven and the present managing director, Rune Menninen, was busy tending the oven and folding pieces of dough, which consisted of a mixture of emmer and spelt and had been made the day before. He flattened pieces of dough manually, put on tomato sauce, pepperoni and cheese and put it in the oven. A few minutes later, he took it out again, having made a freshly made pizza. Since there were so many visitors, about 25 in all, he had a lot to do.

    I also met Guttom Tovsrud, a farmer who was owning and running the field trial described in Field trial of growing cereals.

    He had been doing organic farming for 15 years, and when he started, the farmers doing conventional farming thought he would get ever smaller harvests and more weeds. Instead, it was the opposite which happened, mainly because organic matter, in particular carbon, in their fields is decreasing according to Anders Næss.

    Mr Tovsrud also told us that after having grown spelt 4-5 years on the same field he practised crop rotation, replacing the spelt with clover, which will add nitrogen to the soil, an essential nutrient for plants.

    During 2018 when there was a drought in Norway, he lost very little of his spelt harvest. He attributed this to the the deep roots of the spelt and the porous structure of the soil due to an abundant micro-life in the soil. In addition, spelt has a long stem, placing it farther above ground and making it more difficult for parasites to reach the grains. Interestingly, this is the same advice I got from a wine farmer in Italy. That is, he wanted to keep the canes of the grapevines at least 50 cm above ground in order to avoid parasites from the ground.

    Spelt has a hard hull, which has to be removed before milling. The hard hull also leads to that spelt has to be dried slowly, else only the hull will dry, while the endosperm remains humid.

    It was a great pleasure to visit somebody who work so hard to make high quality products for consumers.

     

  • Antique stone flour mill

    antica_macina-w500

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    We met Roberto Atzeni in the centre of Villaurbana, a small village in the region of Campidano in the province of Oristano. After having presented ourselves, we went to the flour mill managed by his brother Maurizio and his wife, the only stone mill in active use in the province of Oristano.

    In the room where grain was being milled, the air was filled with a pleasant aroma of semolina, just milled, while the mill stones and the gears of the mill emitted a characteristic mechanical sound, stimulating our imaginations and reminding us of times past.

    This flour mill is about 100 years old, while the remaining parts doing the milling have been restored. The mill was bought by an uncle of the father of Roberto owning it for about 40 years, but there are some traces which imply that the mill was started by the great-grandfather of Roberto in the 1800s.

    Upon request, Roberto described how the flour mill works in general terms: before milling the grain, the humidity of the grain is measured and if too high, the grain has to be dried, followed by a thorough cleaning and sieving in order to get rid of impurities before the grain is ready to be milled. First, the grain is lifted by a bucket elevator and when the grain reaches the top, it falls down slowly through a slightly sloping tube into a container placed above a hole in the top millstone, which is rotating, while the lower one is stationary. The milled grain is sieved such that the semolina, which is derived from durum wheat and looking like yellow flour, is separated from the bran and collected in bags. Alternatively, the semolina may be milled again in order to obtain whatever granularity the miller wants before being put in bags.

    The bran forms the surface of the grains and is, in general, used for animal fodder, while semolina, which is the endosperm of durum wheat, is mainly used for making brown bread and pasta, but also for typical sweets of Sardinia. Instead, white flour, derived from wheat, is used for making white bread, pizza, etc. This flour mill also produces semolina which has been milled twice, mainly used for bread-making, but it is also possible to mix it with white flour from which a yellowish bread, which has lots of taste and can be stored for several days, is made.

    Being a very small stone mill, the grain is milled slowly such that the grains are not subjected to excess heat,thus maintaining the nutritional characteristics of the grain and resulting in a flour which is nutritious, tasty and having a nice aroma.

    Modern flour mills use metal rollers, which are computer-controlled such that the final product is a flour whose content of enzymes, proteins, fats and various other nutrients always vary within a certain range. Instead, this flour mill is controlled manually leading to that the flour will vary with from which field the grain was grown and the baked goods will leaven different amounts. It is also well-known that dough made from stone-ground flour requires a longer leavening time than dough derived from a modern flour mill.

  • Holli Mill

    holli_molle_w500

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    Holli mill is located in a place called Spydeberg where organically cultivated grains are ground into flour with millstones. Besides, the cereals are required to be near to the original types of grain which have not been hybridised by man.

    We paid a visit to miller Terje Nesje at his mill in Spydeberg on Saturday 18 April. After having arrived, we were invited to his office where he gave us a short lecture on cereals starting with einkorn and emmer, which were domesticated in the Fertile Crescent, corresponding to present-day Iraq, Syria, Lebanon and southern Turkey, about 9,000 years ago. Both einkorn and emmer are types of wheat and the latter has somehow given rise to spelt wheat through hybridisation with wild goat-grass. Source: wikipedia

    He also told us about the Finns who arrived in Norway in the 1600’s and who practised slash-and-burn agriculture. After having burnt an area of the forest, they put rye grains in their mouths in order to water them before putting them in the ground. When the grains were full-grown, they let their cows eat the grain. In this way, the cows aided in spreading the rye and fertilizing it at the same time.

    Contrary to modern wheat, spelt wheat has long roots which are able to find nutrients and water deep down, while modern wheat has short roots and is dependent on artificial irrigation and getting nutrients from fertilizers located close to its roots. In addition, spelt has a long stem making it more difficult for parasites to climb from the ground up to the ear. In spite of these positive traits, none of the aforementioned types of cereal are widely cultivated for the simple reason that they have a lower harvest than modern types of cereals. Thus, they are unfortunately grown only because more or less affluent and health-conscious people are willing to pay higher prices for flour or bread made from these types of cereals.

    Besides telling us about cereals, he also gave us a vivid description of the smell of the flours which arises when grinding the different types of cereals.

    Being concerned about teaching children about the way from cereals to bread, he sometimes visits kindergartens bringing a handheld mill. In this way, the children are shown how grains are ground into flour.

    It is a goal for the miller that the cereals he are receiving should be cultivated organically and preferably grown locally. Thus, in addition to cultivating his own cereals, he’s receiving cereals from up to 40 different farms. Before grinding, samples of the cereals are tested for humidity because there is a requirement to the highest amount of humidity. Thus, the cereals first have to be dried, before they are cleaned and then ground. When grinding, the distance between the millstones is adjusted until the smell and sound are as wanted. Of course, the grains are ground slowly and carefully in order to avoid excess heat. We have experienced something similar during roasting of coffee beans at the coffee bar of Tim Wendelboe.

    Terje Nesje learnt how to grind grain into flour from an old, now deceased, miller from a place called Sarpsborg. Since almost all flour in Norway is produced industrially, the trade of miller hardly exists any more. Thus, in order to gain experience and meet other millers, he is in touch with Swedish and Danish farmers.

    Holli mill is producing flour from the following types of cereals:

    • wheat
    • rye
    • emmer
    • barley
    • spelt

    Fortunately, the mill has a good distribution and sales to selected bakeries. Besides, it is also possible to buy flour directly from the mill and from the Sunkost food-chain in Norway.

    In the end, we were told about his pearl grain in which he has great confidence. Pearl grain is made from spelt, barley and rye and it can be cooked as rice and risotto.