Tag: sweets

  • “Il forno del porto” bakery and confectionery

    “Il forno del porto” bakery and confectionery

    Preparing a cake

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    A short distance from the port of the village of Porto Ercole, a family-owned bakery and confectionery with the name of «il forno del porto» meaning «the oven of the port» is located. Inside, artisans are turning ingredients like flour, water, salt and baker’s yeast into various types of bread, pizzza and rolls. Likewise, ingredients like eggs, butter, sugar, flour of both grain and chestnut, various types of Mediterranean herbs and dried fruits are used to make sweets with names like fiorellini, ciambelle, tozzetti, chestnut cake, etc. As regards Italian sweets, they have different names in differing parts of the country. Thus, fiorellini, which look like small cookies  may be made in more or less the same way, in, say, Puglia, but they may have a different name.

    Arriving about 5 in the morning, the only other living beings we saw on our way from Orbetello to Porto Ercole were some roe deer. Although it was quite cold outside, the two bakers, Luigi and Marco, were wearing shorts and T-shirts because of the heat from the bakery ovens. Anyway, they had already been working for several hours, busily making bakery products which would be shown in the adjacent bakery shop ready for being bought by the locals of this village.

    Since the Neolithic Revolution, when man started doing selective breeding of cereals bakers have been making bread. Like always upon entering a craft bakery, artisans are turning out bakery products at high speed, seemingly without getting tired, while at the same time being surrounded by the pleasant smell of dough being turned into bread in a nearby oven, while freshly made breads are being cooled on shelves, baskets, etc. Briefly, it’s always a pleasure to visit an artisan bakery making the food we could hardly do without.

    Upon our arrival, Luigi had prepared various metal plates with pieces of flat, round dough, which were called pizzette. He poked some of them with the tips of his fingers, then he spread a layer of tomato purée on top of them.

    On other pieces of rectangular dough, he was poking it with his fingertips, creating evenly spread wells on the surface. Then, he applied a layer of olive oil with a pastry brush. Next, he peeled some potatoes and used a food cutter to cut them in flat pieces, which he distributed evenly on top of the dough. On other ones, he put either pieces of onion or anchovies. While preparing various types of pizza and focaccia he regularly had to put pieces of dough in the oven and extract finished bakery products.

    At the same time, Marco was making croissants: first he put some dough in a press, which both compressed the dough and cut it into hexagonal shapes. Next, he laid one of the shapes at a time in a dough roller, which first compressed the dough, then, rolled it around, forming some kind of croissant. When all the bits of dough had been compressed and rolled, Luigi put them in a bakery oven and, when they had been baked, he took them out again, made a cut in each one of them and put some sour cream in each cut.

    We also watched Marco mix white flour with semolina, sugar, dark and light malt on a scales , make a whole in the mixture and fill it with olive oil. Next, he poured all of it into a kneading machine into which he also poured water and two pieces of wholewheat dough, one dark and one light. Finally, he turned on the machine in order to make dough, which would be used to make whole wheat bread.

    I imagine that whole wheat bread come from northern Europe because it was nearly impossible t find it only a few years ago, while white bread was available everywhere.

    Not surprisingly, Marco and Luigi also find it difficult to bake in high humidity. It seems like all artisan bakers just have to try whatever works in such conditions, while they can do it easily when it’s dry.

    Approaching 7 in the morning, Marco and Luigi were about to finish a night’s work, meaning that we left, but we should come back around 10 when Sabina, the wife of Luigi, would be making sweets. In fact, upon our arrival she was making a cake consisting of two layers of dough separated by a layer of sour cream. Next, she applied Nutella on top of the upper layer of dough and spread it evenly across the whole surface. Then, she rolled the layers, ending up with a layer cake, which she called a trunk.

    Like the bakers, Sabrina also used the dough roller frequently in order to compress the dough and make it flat. Afterwards, she laid the dough on a bench and put a circular disk on top of it. Next, she led a wheel roller cutter along the stencil, forming circular pieces of dough. Then, using a toothed roller, she made small depressions in the dough. Finally, she put each piece of dough in a round metal shape

    Afterward, she mixed ricotta from a local dairy, called Caseificio Sociale Manciano, with eggs, sugar, red wine and chocolate pellets. After having mixed all the ingredients thoroughly, she put the mix on the circular-shaped pieces of dough, using a spatula to spread it evenly across the surface of each one. Actually, it would take one more day to finish this cake, but she let us see the final result, a delicious-looking cake covered by powdered sugar and chocolate powder.

    Before we left, Sabina told us that instead of formal education, she has taken some confectionery courses on how to select the most suitable and fresh ingredients, how to combine them and turn them into cakes, pastries and biscuits, how to apply liquids, etc. Anyway, she has mostly learnt by being passionate about her work and by learning on her own.

  • Bizkarra bakery and confectionery

    Embellishing a cake

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    Having entered the Bizkarra bakery, which is housed in a nondescript brick building, I first thought I had arrived at a factory and that we had come to the wrong place. Instead, my first impression was, if not wrong, very far from the truth. This bakery was founded in 1957 by Esteban Bizkarra and we were shown around the bakery by Eduardo Bizkarra, one of his grandsons. At first sight, it seemed like the workers were just operating machines, but after some time, which lasted up to 4(!) hours, I could see first-hand that the machines did all the heavy and repetitive work, while the workers, who were trained bakers, were doing manual work occasionally, like shaping each bread manually by deft hands. Since demand for breads from this bakery is very high, the breads have to be made fast.

    The breads made at this bakery are either sourdough breads, where a starter is used to start fermentation or yeast, which is expected to ferment for 16 hours, is used. The philosophy of this company is to not rush thing and let nature take its time. This has the added advantage that the workers can prepare dough in the afternoon and let it ferment overnight.

    Parts of the flour, which is used at this company, has been certified and the cereals have been grown in Álava, located in the south of the Basque Country, where they have been turned into flour. 

    Sourdough starters contain yeasts and lactic acid bacteria. While the yeasts expand bread by leaving air pockets after baking, the lactic acid bacteria improve taste, sight, smell and touch of bread as well as their shelf life, nutritional value and wholesomeness. A sourdough starter contains thousands of different microorganisms, which will leaven bread slowly.

    The sourdough starter has to be renewed regularly and each time it is used for making bread, a part of it is kept for the next bread-making. The microorganisms in the sourdough starter are kept alive by giving them nutrients like flour for food and water for drinking. It is also necessary to stir it such that the microorganisms can breathe.

    Actually, the Bizkarra company consists of both a bakery and a confectionery and Eduardo willingly showed us both, sometimes showing us some type of cake being made in the confectionery before going back to the bakery where we could, e.g. watch freshly shaped pieces of dough enter an oven by means of a machine or using the same machine to take them out again, creating a pleasant fragrance. He also picked small pieces of freshly made dough and pulled it almost apart, showing us some of its characteristics. Likewise, he described the characteristics of a freshly made bread on which the bakers had made a pattern in the dough before baking by means of a knife. Being an expert, he could perceive imperfections, which would have been more or less invisible to anyone else.

    Eduardo likes to research old recipes as well as bakery history and ancient cereals always looking for new ways to improve his company.

    In the confectionery, lots of different types of sweets were being made. We were shown sweets typical of the province of Bizkaia, like «pastel de Arroz» , «bollo de mantequilla»  «carolina»  and «pastel vasco»  were made manually, but as usual, with the help of machines. A machine, which seems to be ubiquitous in confectioneries are rollers, which flatten the dough. First, the confectioner makes the dough relatively flat by means of a rolling pin, then the dough is put in the roller where it is compressed several times until it is as thin as required.

    One of the cakes called «pastel vasco», meaning Basque cake, was made by pressing a stencil on the flat dough, making lots of equal pieces. Then, each piece was covered by filling by means of a pastry bag, then another piece of dough was put on top. Finally, an elaborate pattern called «Lauburu» was drawn on top of each piece before baking them. Later, fragrant and pleasant-looking cakes were taken out of the oven. The «lauburu» is an old symbol of the Basque Country and the unity of the Basque people. 

    We could also watch various other types of sweets being made where ingredients like flour, sugar, butter, milk and eggs were mixed together and turned into delicious miracles. For instance, one of the confectioners, having made a filling, applied it to small containers of pastry dough casing, looking like a filled pie. After having leavened and baked them, they were left for cooling, then a confectioner would apply another type of filling on top of the filled pie, forming a sort of spiral on top of it. Finally, it was dipped in chocolate liquor.

    Lots of other delicious and fragrant sweets were made, almost drowning our senses in good feelings.

    To finish, Eduardo has also teamed up with a cattle farmer, Sandra Lejarza, who sells high quality veal burgers, in order to create a combined product, consisting of four hamburgers with meat from her own cattle and four sourdough breads slowly fermented and not fully baked. In fact, the bread should be baked just before it is eaten.

    Later, the same day, we would go to visit Sandra Lejarza who would cook a meal for us and Eduardo would bring some of his delicious breads and cakes.

  • Pula confectionery

    pasticeria_catarina_w500

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    In the old town centre of Pula, everyone is advised to visit the Pula confectionery in 147, via Nora in order to enjoy the sight, fragrance and taste of the typical Sardinian sweets prepared by the owner Caterina and her assistant Stefania.

    Having entered the shop, it’s possible to let the eyes wander over a large variety of local sweets like spadulas, papassinos, croccantini with apples, almonds and nuts, sebadas and various combinations with dried fruits, honey and so on, while pasta like ravioli with various fillings, noodles, pasta spirals and fregola are placed in another counter.

    Although it would have been tempting to buy one of each of the sweets, instead we enter the confectionery adjacent to the shop where all their products are made.

    Inside, we are met by Caterina, who in the course of our short visit, seems to be a strong, energetic, determined and capable woman, while also being very sympathetic and hospitable.

    While she’s working, she tells us she’s been fond of making sweets since she was only 6-7 years old when she learnt from her mother and grandmother. She loved learning new ways of making all sorts of candies and inventing new ones.

    While her sisters bought ice cream when they had received their weekly pocket money, she preferred to buy new ingredients, which she would use to make other sweets. She was never more happy than when she could return home with the required ingredients and doing this creative activity in her spare time.

    How she enjoyed herself! She kneaded and manipulated the dough, mixed it with various ingredients in order to make a particular kind of sweet, in the end shaping the dough as she wanted before cooking it in an oven.

    Growing up, she studied, got married, started working and got children. In 2000, she was working as an employee, but decided to give her notice in order to invest all her savings and energy into making premises ready for both having a confectionery and an adjacent shop for selling her products. After lots of work and time, Caterina could realise her childhood dream.

    15 years later, it’s obvious that she has succeeded and it was the right choice for her, while we feel fortunate to be present watching her daily fulfillment of her dream.

    When we enter, she’s inspecting a bucket full of ricotta cheese, holding it in her hands, observing the ricotta closely, sensing the smell and tasting a sample in order to verify if it’s fresh because it easily gets spoiled. While she rejects one bucket of ricotta, she accepts another one and pours the contents into a mixer where it is combined with other ingredients like orange peel, saffron, sugar, flour and eggs in order to form the filling of the sweets.

    After having mixed all the ingredients thoroughly, the resulting mousse has to rest at least 12 hours, but Caterina had prepared the required amount of mousse the day before such that she could proceed immediately with making a typical pastry called pardula, which is also called formagella and casadina depending on the region where it’s being made. However, while the mousse is allowed to mature for some more time, she starts preparing the dough, which will contain the filling.

    First, she introduces a piece of flat dough into a roller, letting the dough pass back and forth. Being helped by Stefania, the dough gets thinner and longer until it has a thickness of, say, one millimetre, a length of about 4 metres and a width of, say, 40 centimetres. They lift the dough together and put it gently on a workbench. The dough, which consists of flour, water and salt, is also used for making ravioli and sebadas where dough with the smallest thickness is used for making pardulas followed by ravioli and finally sebadas.

    Caterina works diligently all the time, dividing the dough longitudinally by using a roller cutter consisting of 4 parallel wheels, an idea which has been conceived by her and made by her husband. Then, she uses another roller cutter to divide the four resulting stripes perpendicularly such that they are divided into equally sized rectangles. Stefania uses a pastry bag to apply the same amount of filling to each rectangle, while Caterina dexterously folds the dough around the filling. Before, we have watched confectioners making stellar shapes of the dough around the filling, but she forms a cylindrical shape for about 180 degrees, while she makes a complex shape of the rest. It seems easy because she works so ably, but only years of experience could allow someone to shape the dough so effortlessly.

    Some time later, small fragrant miracles emerge from the oven. The dough has become golden and crisp, while the filling looks delicious, pleasant aromas fill the workshop and our noses and the taste? Caterina invites us to have a taste, a delicious taste indeed, resulting from the hands of a skilled artisan.